Lab Scale Fermentor
Lab Scale Fermentor
CAPACITY :
REACTOR ASSEMBLY
Culture Vessel
3lit total volume
2.5lit maximum working volume
1 lit minimum working volume
Dished bottom Borosilicate Glass vessel
H x D: 250 x 150mm
Mounting stand with safety ring
Head Plate Assembly
16 Port head plate
Diameter 200mm & thickness 7mm
Material – SS 316L
Micro polished
6-head plate fixing screws
Aeration
Air sparger – L – type with Micro Pores
Air outlet with 0.2μ filter
Sampling
6mm Dia sample pipe
Addition
Media triple inlet for acid, base & antifoam
Innoculum port with septum.
Heat Exchanger
Thermo pocket for pt100 sensor.
Heating finger
U-tube for cold water circulation
Holders
Nipple M3/8xpsp for Ph Sensor.
Nipple for DO sensor
Nipple for Foam Sensor.
All material contact with media / culture designed with SS316L
Mixing Assembly
Stirrer Assembly with Shaft.
Contamination free with Lip seals & Viton V-rings
2 Smooth bearings
2-Height Adjustable Ruston Impeller with 6 blades each
3 Baffles – No Welding joints
Material SS316L
BIO CONTROLLER
Agitation
Stirrer Motor PMDC
Speed Range – 20 – 1000rpm
Rpm display
Accuracy 1rpm
Temperature
PID control
Temperature Range 10 to 70◦C (Optional: Chiller needed for below ambient temp.)
Accuracy +/-0.010C
Uniformity + / -0.40C
Digital Display
Simultaneous display of SV & PV
Feather touch keypad
pH Control
PID control
Larger LCD display
Feather touch key pad
pH Range 0-14
Accuracy +/-0.01
Uniformity +/-0.1
Two set point position (sp1 & sp2) for precise control of process value
Auto calibration
ATC (automatic temperature compensation)
Manual Mode operation of Pumps for addition / harvesting
BNC connector
Foam control
Level base
Fed batch application
ACTUATORS
Non spring loaded Three peristaltic pumps
for acid, base & foam addition
One Rotameter
Range: 0.5 lit/min to 5lit/min for air flow
Cooling Valve
Air pump 1/4hp – oil free medical grade
OTHER ACCESSORIES
Silicon tubing
Autoclavable
2mm dia for acid, base & foam addition – 3m
5mm dia for sampling & addition – 1m
6mm dia for hot & cold water circulation – 2m.
Addition bottle
3 Nos for acid, base & foam
250ml capacity
threaded cap with two pipe
Air filter –Autoclavable & reusuable airfilter of 0.2 micron size -5 No
Starter Kit
Set of O-rings for all ports including head plate, lipseals, Viton-v-rings, alignkey, spanner,
septum, additional micro filters – 2no. & assorted tubings – 5m
Power Supply
Voltage: 230 vac /50khz
Power Consumption: 1KW
Single / Three Phase
DO Control
- PID control – imported
- DO range 0-100%
- Selectable units % or mg /lit or ppm
- Accuracy +/ -1% or 0.1mg / lit or ppm
- Proportional two gas mixing option (air & O2)
- Auto calibration
- BNC connector
- Feather touch key pad
- Larger LCD display
BIO SENSORS
- RPM – Tacho Feed back Method
- P+100 thermal sensor Length – 210mm
- Gel filled autoclavable pH sensor
- Length – 225mm Dia – 12mm
- Autoclavable & Refillable DO Sensor
- Length – 225mm Dia – 12mm
Height adjustable foam / level sensor – autoclavable - DATA ACQUISTION SYSTEM ALONG WITH SOFTWARE
- -15-Pentium processor with 3.2 GB RAM
- 500 GB hard Disc
- Windows 7
- Professional edition
19.5 LED monitor - Logitech Key board
- Optical Mouse
- VARIABLE SPEED PUMP Non spring loaded
- FOR FEED ADDITION AND HARVESTING
50 – 150 RPM
Digital display
Interchangeable tube dia / variable flow rate - CHILLER CUM CIRCULATOR
Temperature Range : 0 – 100ºC
Bath Volume : 5L
Pressure : 1 bar
Pump Capacity : 10 – 12 LPM.
Key Features for Efficient Fermentation
● Accurate Control of Parameters: Measure and regulate pH, temperature and
dissolved oxygen to achieve optimal microbial growth.
● Automated Stirring and Aeration: Ensures uniform mixing and transfer of oxygen in cultures.
● Digital Interface: Intuitive interface that is user-friendly and enables real-time fermentation monitoring.
● Small and Sturdy Construction: Ideal in the laboratory in case of small-scale experiments that do not take up a lot of bench space.
Key Features and Advantages
Digital Display: User-friendly display with instant measurement of TDS.
High-Sensitivity Sensors: Provide accuracy in a broad water sample spectrum.
Automatic Calibration: It improves the accuracy and makes upkeep easier.
Rigid and Mobile: Small size can be used on the laboratory bench and in the field.
Easy to Use: An operationally intuitive interface needs little training to be used.
Multi-Range Measurement: It can be used in drinking water, industrial water, and research .samples.
Uses in Industries
● Research Biotechnology: Strain development, recombinant protein research, enzyme
production.
● Pharmaceutical Industry: Vaccines, antibiotics and biopharmaceuticals.
● Scholarly and Teaching Laboratories: Practical education in microbial and
fermentation technology.
● Food and Beverage Research: Fermentation investigations in dairy, probiotics and yeast fermentation.