Pilot Spray Dryer

Our Pilot Spray Dryers can be used to improve your drying processes, offering accuracy, repeatability and economy in laboratory and pilot-scale production. Being a renowned Pilot Spray Dryer manufacturers in Chennai, we specialize in providing apparatuses that facilitate a transition between the laboratory work and the full scale industry production with the aim to achieve a reproducibility and the quality of the powder.

A pilot spray dryer is a small-scale spray drying system used for research and development (R&D) purposes. It acts as an intermediate step between laboratory-scale experiments and full-scale industrial production

What it does

Converts liquid to powder : A pilot spray dryer atomizes a liquid feed (solution, suspension, emulsion, or slurry) into fine droplets. These droplets are then introduced into a hot gas stream (usually air or an inert gas like nitrogen), which rapidly evaporates the moisture, leaving behind dry powder particles.
Process optimization : It allows researchers and engineers to test formulations, establish optimal drying parameters (like inlet and outlet temperatures, feed rate, airflow, and atomization pressure), and identify potential issues before investing in larger, more expensive production units.
Scalability : It provides a seamless transition from lab experiments to large-scale production, enabling confident scaling up of operations.

Key Features and Benefits

Versatility : Can handle a wide range of materials, including heat-sensitive products, and is used across various industries.
Precise control : Equipped with advanced control systems for accurate monitoring and control of drying parameters.
Efficiency :Maximizes drying efficiency and minimizes waste, often incorporating heat recovery systems
Cost-effective : Reduces the risk of costly errors in large-scale production by allowing for early testing and optimization.
Variety of atomization options : Can employ rotary atomizers, pressure nozzles, or two-fluid nozzles depending on the product requirements.
Customization : Manufacturers often offer customizable options to meet specific process and product needs.

Technical Specifications

Efficient PLC & Touchscreen Controlled for PLC model.
PID Controller for Digital model
5 Kgs to 50 Kgs / Hr Water evaporation
Power Supply – 3 Phase 4 wire. 440VAC, 50Hz
Spray System – Two Fluid Spray Nozzle
Electrical Heater
Inlet Air Temperature – Ambient to 250 Deg Celsius
Peristaltic pump with in-built forward, reverse and calibration facility through in-built Controllerr
MOC: S.S with dull pharma finish / Painted M.S.
Aspiration Blower with 3 Phase FLP Motor

Advanced Features for Reliable Pilot Drying

● Accurate Inlet/Outlet Temperature: Temperatures should be kept constant to avoid the thermal degradation of delicate samples.
● Adjustable Atomization and Feed Rates: Adjust drip size and drying conditions to produce similar sized particles.
● Stable and Small Size: Made of strong materials to withstand uninterrupted functionality and at the same time occupy precious lab space.
● Developed Digital Interface: Simple monitoring and automatic control of the easy and efficient drying process.

Applications in Various Industries

● Pharmaceutical Research: Drying active pharmaceutical ingredients (APIs) and
excipients at pilot scale.
● Food & Nutraceutical Industry: Liquid formula to fine powders; dairy products,
flavors and health supplements.
● Chemical and Biotechnology Labs: Drying of enzymes, polymers and protein based compounds effectively.
● R&D and Process Optimization: Suited to the academic level research, pilot testing and process development.

Why Our Pilot Spray Dryers?

In our units, we have made arrangements to have reproducibility, uniformity of particle size, and energy efficiency. The quality of each system is checked rigorously to provide a high degree of reliability, performance in the long run, and minimum maintenance.

Organize partnerships with reputable Pilot Spray Dryers manufacturers in Chennai to attain scalable, accurate and quality drying services. They make pilot scale processes easier with our dryers, enhance product uniformity and offer reliable research and industrial results.